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Best Seller Belt Sorter Wormhole Detection

MEYER KD UHD

The MEYER KD UHD AI Smart Belt Color Sorter with Small Target & Wormhole Detection is designed for precise sorting of products with different shapes, sizes, and quality levels. It accurately identifies heterochromatic particles, mold, shriveled kernels, wormholes, and other small target defects that are difficult to detect through normal sorting methods. With advanced defect quantification, the machine measures volume and surface defects for more accurate classification. It can also detect harmful foreign materials such as glass, stones, insects, and woven bags, helping improve final product safety and purity. The system can achieve up to 12 quality grades in a single pass and supports multiple execution units for building higher-capacity sorting solutions.

Description

The MEYER KD UHD AI Smart Belt Color Sorter with Small Target & Wormhole Detection is designed for precise sorting of products with different shapes, sizes, and quality levels. It accurately identifies heterochromatic particles, mold, shriveled kernels, wormholes, and other small target defects that are difficult to detect through normal sorting methods. With advanced defect quantification, the machine measures volume and surface defects for more accurate classification. It can also detect harmful foreign materials such as glass, stones, insects, and woven bags, helping improve final product safety and purity. The system can achieve up to 12 quality grades in a single pass and supports multiple execution units for building higher-capacity sorting solutions.

What materials is it suitable for?
🥜 Nuts
🥜 walnuts
🥚 cashew
INPUT
Input
ACCEPT
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REJECT
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Technical Specifications
Name Model Power (kW) Voltage (V) Air Pressure (MPa) Air Consumption (m³/min) Dimensions (mm) Weight (kg)
KD Series 65XZ-64KD 3.7 kW 180–240V 50Hz 0.6~0.8 ≤4.5 m³/min 7100×1900×2500 mm 2,050 kg
65XZ-144KD 340–420V 0.6~0.8 ≤5.5 m³/min
Features
🍳 AI Powered System
📸 Ultra high-speed HD Imaging System
⏏️ Maglev Ejectors®
👁️‍🗨️ Innovative Vision Systems
💡 Full Spectrum Lighting System
🎮 Remote control and service support
🔫 Sniper System
💻 Simplified Interface
AI Powered System
AI Powered System
  • MEYER thoroughly researches AI technology to provide the best sorting solutions.
  • Our devices ar equipped with deep learning AI systems, based on the analysis and integration of data features such as color and shape.
  • ep learning AI systems, based on the analysis and integration of data features such as color and shape. By comparing materials with an extensive library of models, Meyer ensures precise classification even of the smallest defects at the level od 1-2 pixels.
Pre and After-Sales Service
🌟
PRE-SALE
Consulting solution service
Configuration suggestion
Layout suggestion
🛠️
HELP DESK
Remote troubleshooting
Remote machine adjusting
Fault de-escalation
🔧
ON-SITE
Routine inspection
Commissioning
Troubleshooting
📦
SPARE PARTS
Spare parts supply
Warranty service
Key parts maintenance
🎓
TRAINING
Local training
HQ training
Standard warranty
🌟 Pre-Sale Service — NICPL
Consultation on selecting the optimal sorter for your product
Support integrating with your existing production lines
Material testing available — attend and observe live at Kundli
🔧 After-Sale Service — NICPL
On-site service with quick response times across India
Warranty including free inspections and maintenance
24×7 support — call +91 70115 54903 anytime
Frequently Asked Questions
What makes the MEYER KD UHD AI different from standard belt color sorters? +
The KD Series goes significantly beyond standard color sorting with two key advanced capabilities: small target defect detection and defect quantification. It identifies wormholes, mold, shriveled kernels, and heterochromatic particles that are extremely difficult to detect with normal sorting — and it measures the volume and surface area of each detected defect for more accurate classification. This allows up to 12 quality grades in a single pass, which no standard sorter can achieve.
What is defect quantification and why is it important? +
Defect quantification means the KD Series does not just detect whether a defect exists — it measures the size of the defect (both volume and surface area) and uses this measurement to classify the product into the appropriate quality grade. For example, a grain with a very small wormhole may still qualify for a lower grade, while one with a large wormhole is rejected entirely. This precision grading maximizes yield value by sorting products into the most accurate grade rather than simply rejecting anything with any defect.
How many quality grades can the KD Series sort in one pass? +
The MEYER KD UHD AI can achieve up to 12 distinct quality grades in a single pass. This is particularly valuable for processors supplying multiple markets — premium retail, food service, export, and industrial grades — all requiring different quality specifications. Achieving this with one machine eliminates the need for multiple sorting passes or separate machines for different grades.
What types of small target defects can the KD Series detect? +
The KD Series is specifically engineered to detect small target defects that are extremely difficult for standard sorters to identify. These include wormholes (including very small entry holes), heterochromatic particles (subtle color variations), mold spots, shriveled or undersized kernels, insect damage, and other micro-level surface and structural defects. The UHD imaging system identifies objects as small as 0.0025 mm² for maximum precision.
What foreign materials can the KD Series remove? +
Beyond defective product pieces, the KD Series removes harmful foreign materials including glass fragments, stones, insects, and woven bag fibres — all of which are critical food safety hazards. This makes the KD Series suitable not just for quality grading but also for food safety compliance, particularly important for processors supplying retail chains, food service companies, and export markets with strict contamination standards.
What are the technical specifications of the MEYER KD UHD AI? +
The KD Series uses model 6SXZ-48KD with 6.0 kW power, operating on 340–420V / 50Hz (three-phase power) at 0.6–0.8 MPa air pressure with ≤3.0 m³/min air consumption. Machine dimensions are 9200×1700×1400 mm and weight is 1,750 kg. Note that this machine requires three-phase 340–420V power supply — different from the single-phase 180–240V of other KD models.
Can multiple KD units be combined for higher capacity? +
Yes. The KD Series supports multiple execution units, meaning processors can combine two or more KD units to build higher-capacity sorting lines. This modular approach allows businesses to start with one unit and scale up as production volume grows — without replacing the existing machine or changing the processing line layout significantly.
What products and industries is the MEYER KD UHD AI suitable for? +
The KD Series is suitable for high-precision sorting in Cashew kernels, wheat processing, grain and cereal processing, pulse and lentil processing, seed sorting, and other food and agricultural applications where wormhole detection, small defect identification, and multi-grade quality classification are required. Its foreign material detection also makes it suitable for food safety compliance applications across these industries.
Customer Reviews (10)
4.4
★★★★★
10 Reviews
5★
4★
3★
2★
1★
Nirmala Devi Sharma
Sharma Seed Processing Unit Rajasthan
✓ Verified Buyer
★★★☆☆
The sorting accuracy for small defects and wormholes is good and the multi-grade capability is useful for our mustard and cumin seed processing. However, the machine's large physical footprint — 9200mm length — required significant factory floor reorganisation. The three-phase 340–420V power requirement also added installation cost. Good results once set up properly, but buyers should carefully plan space and electrical infrastructure well in advance.
05 May 2026
Deepak Srivastava
Srivastava Wheat & Grain Mills Lucknow
✓ Verified Buyer
★★★★☆
Very good machine for small target defect detection in wheat and pulses. The defect quantification for grading is genuinely useful and the wormhole detection is reliable. We give 4 stars because the machine requires 340–420V three-phase power which needed a dedicated electrical line installation before commissioning. NICPL informed us in advance and supported the planning. Once running, performance has been consistently excellent.
23 Apr 2026
Anil Bhattacharya
Bhattacharya Grain Processors West Bengal
✓ Verified Buyer
★★★★★
The foreign material detection capability is what convinced us to invest in the KD Series. Glass and stone removal is critical for our retail supply contracts. The wormhole detection accuracy for our paddy and rice is outstanding — far beyond what we expected. The machine is large but the quality output improvement has more than justified the floor space and three-phase power installation we needed.
13 Mar 2026
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